Case Study: Styrenix Performance Materials

Full PI Replacement.
7 Days.
Zero Downtime.

When an acquisition forced Styrenix to repurchase their entire PI system at full subscription pricing, they chose a different path. dataPARC migrated their full environment in 7 days — with zero downtime and seamless operator adoption.

The Story

A licensing ultimatum.
A 7-day migration.

Styrenix Performance Materials is a publicly listed company in India producing ABS and SAN resins across four production sites. In early 2025, an acquisition changed everything.

January 2025

The acquisition

Styrenix acquired INEOS Styrolution Thailand. The deal triggered a licensing reset on all of their existing operational software — including their PI System.

Weeks later

The ultimatum

AVEVA delivered the terms: repurchase the full PI System at list price. No corporate discount. Subscription only. And ProcessBook — the visualization tool their operations relied on daily — was reaching end-of-support. Pay significantly more for the same aging system, or find another way.

The decision

Styrenix chose dataPARC

Styrenix acquired INEOS Styrolution Thailand. The deal triggered a licensing reset on all of their existing operational software — including their PI System.

7 days later

Go-live at midnight on deadline

dataPARC went live at midnight on the PI decommission deadline. 15,000 tags configured from 3 OPC servers. 30 displays and reports migrated. 11 years of historical data preserved. Zero production downtime. Operators picked it up without training.

Our operators immediately noticed the displays look familiar, but PARCview is significantly faster and more responsive. What we used to customize manually is now standard out of the box.”

This wasn’t a normal migration. The scope was real.

Standard historian migrations take three to six months. Styrenix had 7 days. Everything had to work the first time.

  • 15,000 process tags from 3 separate OPC servers
  • 30 PI ProcessBook displays and DataLink reports
  • 3 years of immediate historical data plus 8 years on demand
  • Zero tolerance for production downtime
  • Complete operator adoption required from day one
  • Midnight go-live deadline — no extensions

Results

What a licensing crisis became: a strategic advantage.

What started as a forced migration turned into a meaningful upgrade across technical performance, operational access, and long-term cost structure.

On-time delivery

Go-live at midnight on the PI decommission deadline. No delays. No extensions needed. The team delivered every requirement within the 7-day window.

Seamless adoption

Operators picked up PARCview without formal training. Converted displays maintained familiar layouts while delivering faster rendering and navigation.

Zero downtime

Full production continuity throughout the transition. Parallel operation allowed validation before cutover — no disruption to the manufacturing process.

Enhanced capabilities

Faster trend rendering than PI Vision. Standard features that required manual customization in PI. A more responsive, modern interface that operators actually prefer.

Expanded access

dataPARC’s unlimited client licensing means users who were never licensed for PI now have full access to process data. The entire organization benefits.

Long-term savings

Perpetual licensing versus AVEVA’s forced subscription model. No per-user fees. A cost structure that’s predictable and significantly lower over time.

What Migrated

A complete PI replacement — not a partial workaround.

dataPARC didn’t just replace one PI component. It replaced the full stack with direct equivalents for every tool Styrenix relied on.

Trending & Visualization

Replaces: PI ProcessBook, PI Vision

Desktop and web clients with rich trending, overlays, and interactive displays your operators already know how to use.

Dashboards & KPIs

Replaces: PI ProcessBook, PI Vision

Build real-time dashboards with drill-down, conditional formatting, and organization-wide sharing — no per-viewer cost.

Asset Hub

Replaces: PI Asset Framework

Organize tags, calculations, and metadata into asset hierarchies. Migrates directly from AF.

Excel add-in

Replaces: PI DataLink

Pull live and historical data directly into Excel. Build the same reports and workbooks your analysts depend on.

Advanced analytics

dataPARC exclusive

Centerline displays, operating envelopes, SPC/SQC tools, batch analysis, and scripting that go beyond PI’s native capabilities.

Migration utility

dataPARC exclusive

Bulk-convert ProcessBook displays, PI Vision screens, AF structures, and DataLink reports.

Your Turn

Could your plant do what Styrenix did?

Tell us about your PI environment and we’ll show you what a migration looks like for your organization — whether you have 7 days or 7 months.